The IMCO piezoelectric transducers supplied from the factory for all IMCO systems are shipped pre-wired. The standard pre-wired cables are determined by the mounting location either on the columns or pitman's of the press. Standard cable lengths for column or pitman mountings are applicable to most all types presses. Do not cut cable until length from transducers to control box is determined. If the cable lengths are not long enough, custom cable lengths can be requested.
Typical mounting locations are recommended to obtain maximum output from IMCO piezoelectric transducers. While there are possible alternates, it is suggested that you contact the factory before selecting one. We do not advise pitman mounting if your pitman is split or it has an adjustment mechanism in the pitman.
The IMCO piezoelectric transducers are measuring micro strain. Brackets should be tightened and jammed into the press frame or pitman's as close as possible to assure maximum transducer signal. Make sure the brackets remain parallel to the mounting surface (i.e. columns or pitman's). Use the supplied mounting template to determine spacing distance between top and bottom mounting brackets.
Detailed instructions for mounting IMCO piezoelectric transducers and control box can be found in the IMCO INSTALLATION MANUAL.
OBI
- GAP - C-FRAME - PRESS BRAKE
COLUMN MOUNTING
112G
IMCO Piezoelectric Transducer
IMCO piezoelectric transducers are normally placed, one at the back of each frame for simplicity of mounting. Each IMCO piezoelectric transducer is located between mounting brackets positioned approximately on a center line between the top and bottom of the gap, excluding any bolster plates. This location permits individual readout of peak load on each frame.
If for any reason the IMCO piezoelectric transducers cannot be located at the back of each frame, they can be placed on the pitman. Two IMCO piezoelectric transducers per pitman mounting connected in parallel will provide only a single channel of readout.
NOTE:
If pitman mounted, mounting will be the same as a straight
side press
pitman mounting.
STRAIGHT
SIDE PRESS
COLUMN MOUNTING
112G
IMCO Piezoelectric Transducers
Location of IMCO piezoelectric transducers on straight side presses should be on the columns front and rear, away from keyways. One IMCO piezoelectric transducer for each column should be mounted approximately on a center line between the top of the ram and the bottom of the bed, excluding any bolster plates, to assure continued optimum output and positive response.
TOP VIEW STRAIGHT SIDE PRESS
Note: Do not substitute or splice in an alternate type cable. Use only Belden #1503A.
STRAIGHT
SIDE PRESS
PITMAN MOUNTING
112 IMCO Piezoelectric Transducers
Attach two IMCO piezoelectric transducers on each pitman located 180 degrees from each other and as close to the directional axis of rotation as possible. Wiring will be in parallel. We do not advise pitman mounting if your pitman is split or it has an adjustment mechanism in the pitman.
Note: Do not substitute or splice in an alternate type cable. Use only Belden #83319.
PITMAN VIEW STRAIGHT SIDE PRESS
Note: Do not substitute or splice in an alternate type cable. Use only Belden #83319.
STANDARD
TRANSDUCER CABLE SIZES
COLUMN MOUNTING ONE CHANNEL
Single Point Straight Side Press
One Belfoil Cable with two 112G Piezo Transducers
-----------35
feet-----------
10.5 meters
COLUMN
MOUNTING TWO CHANNEL
OBI - C-Frame - GAP Presses & Press Brakes
One Belfoil Cable with two 112G Piezo Transducers
-----------35
feet-----------
10.5 meters
COLUMN
MOUNTING TWO CHANNEL
Two Point Straight Side Press
Two Belfoil Cables with two 112G Piezo Transducers on each cable
-----------35
feet-----------
10.5 meters
-----------35
feet-----------
10.5 meters
COLUMN
MOUNTING FOUR CHANNEL
Four Point Straight Side Press
Two Belfoil Cables with two 112G Piezo Transducers on each cable
-----------35
feet-----------
10.5 meters
-----------35
feet-----------
10.5 meters
PITMAN
MOUNTING ONE CHANNEL
Single Point Straight Side Press
One Teflon Cable with two 112 Piezo Transducers on each cable
----24
inches-----------------25
feet----------
.6 meters
7.50 meters
PITMAN
MOUNTING TWO CHANNEL
Two Point Straight Side Press
Two Teflon Cables with two 112 Piezo Transducers on each cable
----24
inches-----------------25
feet----------
.6 meters
7.50 meters
----24
inches-----------------25
feet----------
.6 meters
7.50 meters
PITMAN
MOUNTING FOUR CHANNEL
Four Point Straight Side Press
Four Teflon Cables with two 112 Piezo Transducers on each cable
----24
inches-----------------25
feet-------------
.6 meters
7.50 meters
----24
inches-----------------25
feet-------------
.6 meters
7.50 meters
----24
inches-----------------25
feet-------------
.6 meters
7.50 meters
----24
inches-----------------25
feet-------------
.6 meters
7.50 meters
MOUNTING TRANSDUCER BRACKETS
Select the IMCO piezoelectric transducers mounting locations. Then use the provided self-adhesive templates TLD-3072 to determine the correct mounting distance between the top and bottom bracket for the appropriate IMCO piezoelectric transducer. Make sure that in drilling the holes, the piezoelectric transducers will remain parallel to the mounting surface (i.e. columns or pitman's). Use regular capacity 3/8 inch or 1/2 inch power drill; we suggest, if possible, a carbide tipped drill bit, because the outer skin surface of the machine has a tendency to be tempered hardened. Tap each hole using a tapered (do not substitute) pipe tap 1/8 INCH - 27, 11/32 IN. (8.7mm) drill. 7/8 INCH (2CM) deep.
Upon completion, apply a light oil or grease for lubrication and insert both top and bottom brackets; top brackets have the lock nuts and should be mounted on top. Jam the brackets into the frame with an open end wrench so as to get the square part of the bracket body as close as possible to column or frame. Make sure the brackets are tight. Lock nuts should be kissing the frame or column.
TOP AND BOTTOM MOUNTING
BRACKET
WITH PIEZOELECTRIC TRANSDUCER
NOTE:
IMCO Piezoelectric Transducers are measuring micro strain in the frame of
the press. Brackets should be
tightened into press frame as close as possible to assure maximum transducer
signal. Do not remove
set screws when jamming brackets into Press frame.